Address Process Non-Uniformity

What is Process Non-Uniformity?

A non-uniform process is defined as a situation where production irregularities occur. For instance, a resin purging process may yield material that retains excessive hydrocarbons residuals, or, a drying process could consume excessive energy due to poor solids handling.

A non-uniform process results in inconsistent operation that can be difficult to control, generate waste, create safety hazards, and ultimately yield excessive operation and maintenance (O&M) costs.

When & Where Can Process Non-Uniformity Occur?

• Silos, bins, hoppers
• Transfer chutes, conveyors
• Drying, cooling, purging
• Crushing, milling
• Rail/truck loading/unloading
• Dust collectors, process filters
• Sizing, screening, scalping
• Blending/mixing systems
• Compaction/agglomeration
• Packaging equipment

• Product inconsistencies
• Safety risks
• Equipment failures
• Poor process availability
• Increased labor costs
• Erratic product quality
• Reduced production rate
• Environmental hazards
• Customer complaints